The turnout is indispensable for railway transportation, and the baseplate is important for turnout. The baseplate not only fixes the position of rail, but also bears the force transmitted to the rail by the train. Therefore, the manufacture of baseplates is also an important process in the manufacture of turnout.

Semi-mechanized method is widely used in the production of turnout baseplates in China, which is inefficient and labor-intensive. In recent years, CRBBG has put improving product quality, improving working conditions and caring for the health of employees, vigorously implemented the innovation-driven strategy, built new workshops and developed new equipment, and is committed to building an intelligent plant.

01

China’s first automatic production line of turnout baseplate

NC automatic production line of baseplates

The production line serves as automatic loading and unloading as well as the marking, drilling and cutting of the plates, adopts the “Internet Plus” model and realizes automatic detection, numerical control operation and intelligent management of plate production process by using control theory, computer, instruments and information technology.

02

China’s leading automatic welding technology of baseplates

Automatic welding by welding robots

The automatic welding line uses advanced technologies such as 3D camera positioning system and servo control system, which realizes automatic welding, logistics transportation and automatic loading and unloading of turnout baseplates, effectively solves the problems of uneven welds caused by human factors in the welding process and improves the welding quality and the welding environment.

03

China’s advanced automatic leveling device for baseplates

Automatic leveling device for baseplates after welding

Based on the technical development of "Baseplate leveling after welding", CRBBG has realized full automation in the process of baseplate leveling after welding by using advanced technologies such as industrial control theory, intelligent identification technology and robot, greatly reducing the labor intensity, improving the product quality, and laying a solid foundation in the production of turnout pad.

04

China’s advanced automatic coating technology of baseplates

Automatic coating line for baseplates

The automatic coating line consists of pretreatment equipment, air spraying system, painting equipment, drying equipment, electric control system, chain conveyor and dust removal equipment, which integrates intelligence and environmental protection, reduces the labor intensity, improves the working environment and the coating quality of turnout baseplates.